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Effective Use of Welding Positioners

Date: 26-03-2021
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Welding positioners, also known as turntables, are essential products of high technology in today’s world used in many manufacturing industries. Here are the uses and benefits that you need to know about welding positioners.

The Use of Welding Positioners

Welding positioners can be applied to any welding-related task; as they rotate 360° the object to be welded, this allows the welder or fabricator to stand in one position to work on a level, flat surface. With this, the welder has the luxury to stand in one place and focus on the weld process without having to take any interruptions to reposition himself or without having to shift the gun constantly.

While working a welding job, you should always prioritise safety. This includes maintaining all of your welding equipment and positioner components regularly. Other than that, welding positioners are strong, capable, and advanced devices that encourage highly productive and economical work. These products do exceptionally well in minimising vertical runs and overhead welds.

Alphaweld Supply Group recommends and stocks with confidence the premium range of ProArc Positioners and are committed to a 100% product and service back up to this ProArc range.

The Benefits of Welding Positioners

Looking for greater throughput? Welding positioners are equipment that save time, greatly increases the safety and the productivity of the project, enhances the quality of the finished product, decreases the amount of effort put in by the welder, and lets them work in a more comfortable position to greatly reduce operator fatigue.  

While increasing efficiency and saving the time of numerous fabricators and welders around the world including Western Australia, welding positioners are guaranteed to provide:

  • A reduction in labour costs.

  • Provide a high-quality welding environment.

  • Accommodate the needs of any welding task in any metal fabrication industry.

  • Improve the welder’s workspace.

The best part about it is that all of these benefits apply to any project, no matter how big or small the welding job is!

Things You Need to Know About Welding Positioners

The predominant success of welding positioners is to allow smooth welding processes, save the users’ time, and provide excellent automated welding services. Here are some things you should be wary of before purchasing and using a welding positioner as a fabricator/welder.

1. Keeping Them on Flat Surfaces

For your safety and that of your team, the tool must be placed on an entirely stable flat surface. This not only ensures them working to their full capacity but also keeps them properly located in one place, preventing them from tipping over.

2. Ensure Proper Grounding

Since welding is an electric process, proper grounding is a must before you start working with a welding positioner. This protects the tool and its components from harm along with the person using it.

3. The Importance of Centre of Gravity

The weight, the centre of gravity, and the correct positioning of a welding positioner are very important to ensure the proper working of the device. Naturally, while you will be working on it, the position, and the centre of gravity of the tool will keep changing as well, especially as you will add and remove materials from the welding positioner. A best practice is to do a complete dry run and observation check before welding. Remember: Safety Doesn’t Cost, It Pays!

These were the factors that need to be deployed by you, who will be using the welding positioner. Now, here are some more things that you need to know before choosing one. Invest with a company such as ProArc that provides you:

  • High quality internal components.

  • Selectable rotation angles.

  • Variable rotation speeds

  • Low maintenance and low-cost extensions and options.

  • Components that are easily serviceable.

How Many Types of Welding Positioners Are There?

There are several manufacturers all around the world that have created welding positioners of multiple types, some of which are:

  • Turning Rolls; for efficiently rotating tanks, pressure pipers, and other vessels.

  • Developing Line Systems; for handling big-diameter products such as those of wind towers.

  • Manipulators; for high-quality and high-speed welding processes.

  • Benchtop Welding Positioners; are to be placed on a table or top of a workbench by working with smaller frames and accurate positioning to fulfil efficient jobs.

  • Fit up Bed Rollers; for saving time while developing large containers and vessels.

  • Headstock/Tailstock Welding Positioners; these are rectangular shaped and have to be supported from both ends to be used to their full potential. They enable increased amounts of flexibility and help in rotating or lifting heavy objects and vessels.

Alphaweld Supply Group is a highly trusted welding supply company in Western Australia that fulfils all these criteria. We consider ProArc Welding Positioners to offer the highest quality pipe working environment in the Australian welding and fabrication marketplace today. These Proarc products are stocked and are available for free shipping Australia wide.

Shop at Alphaweld Supply Group for all related welding products and supplies.